Virtual Commissioning allows a validation, optimization and commissioning of a production line through simulation, without the need to have the real elements installed.
Reduce times and cost with Virtual Commissioning
More and more companies are choosing Virtual Commissioning, because it allows them to reduce up to 25% of real commissioning time, the time to market and the project costs.
It ensures whether the project will operate as planned. Unplanned behaviour can be quickly fixed, avoiding delays and extra costs in real commissioning.
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Virtual Commissioning Benefits
Virtual Commissioning is a technique increasingly used in automation due to the advantages it offers in terms of time and cost savings.
Time to market.
Time, risk, and cost in actual commissioning.
Mechanical, pneumatic and electrical developments.
PLC and robot software. Programs ready to load and run.
Actual cycle times and process needs.
Operator and machine safety.
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Virtual Commissioning is no longer a recommendation, but a market need
More and more products are being customized. That’s why Digital Twin and Virtual Commissioning are not only recommended but even required to facilitate: ✓ Higher levels of efficiency and performance. ✓ New engineering standpoints of the production lines. ✓ Safe way of innovation in automation. ✓ Safe environment for testing new functions or applications More personalization requieres more digitalization.
Are you up to the challenge?
The 3 main principles of Virtual Commissioning
1. Digital Twin
Also known as a Digital Twin, this is the digital model of the line to be modelled. These virtual replicas are used to make simulations before they are created and implemented in the final product, as well as to collect data to predict how they will work.
It includes all mechanisms and actuators involved in the sensors of any physical quantity that extracts information from the line. It also refers to the product: from the individual components to the finished product and all the possible variants.
2. Offline programming of hardware
The programmable elements involved are usually mainly PLCs and Robots. This code is the one that will be debugged to ensure that it is free of errors and full of functionalities before the integration in plant during the final process.
3. Execution environment
This is the digital development environment that unifies all the physical programming and modelling platforms so that they can coexist and interact with each other. This platform has the capacity to interpret the offline programming in the native language of the hardware. Moreover, the capacity to act on the digital model to change the states of the actuators and elements with kinematics, simulating their real response.
Why trust RBX Programming?
Proveedor integral pionero en Virtual Commissioning
Soluciones llave en mano para clientes globales
Customer driven solutions
Rentabilidad y agilidad
Transparencia y compromiso
Pioneering end-to-end provider of virtual commissioning
✓ Pioneers in Virtual Commissioning. ✓ Integral provider: offline programming development capacity (PLCs and Robots), execution of Virtual Commissioning, and subsequent real commissioning.
Turnkey solutions for global customers
✓ Development of turnkey projects, from the conceptual phase to commissioning. ✓ Capacity to undertake any type of project, anywhere in the world.
Customer driven solutions
Capacity to answer the needs of the final customer: ✓ Capacity for Innovation and Development of solutions to reply the concretes requirements of the industry. ✓ Quick wins: we proactively detect possible mistakes and propose solutions before they become a problem. ✓ Knowing the customer: we adapt our work to the customer's needs.
Cost-effectiveness and agility
✓ Cost saving and shortening of start-up times, thanks to our expertise in Virtual Commissioning and agile, efficient and collaborative project management.
transparency and commitment
✓ Commitment of the entire organisation: from technical teams, to management. ✓ Transparency and reliability.