VIRTUAL COMMISSIONING

Virtual Commissioning allows a validation, optimization and commissioning of a production line through simulation, without the need to have the real elements installed.

virtual commissioning
virtual commissioning

Reduce times and cost with Virtual Commissioning

More and more companies are choosing Virtual Commissioning, because it allows them to reduce up to 25% of real commissioning time, the time to market and the project costs.

It ensures whether the project will operate as planned. Unplanned behaviour can be quickly fixed, avoiding delays and extra costs in real commissioning.

Do you want to know more about Virtual Commissioning?

Virtual Commissioning Benefits

Virtual Commissioning is a technique increasingly used in automation due to the advantages it offers in terms of time and cost savings.

1.

Reduce...

Time to market.

2.

Reduce...

Time, risk, and cost in actual commissioning.

3.

Validate...

Mechanical, pneumatic and electrical developments.

4.

Debug...

PLC and robot software. Programs ready to load and run.

5.

Verify...

Actual cycle times and process needs.

6.

Verify...

Operator and machine safety.

Aren’t you using Virtual Commissioning in your projects yet?

Virtual Commissioning is no longer a recommendation, but a market need

More and more products are being customized. That’s why Digital Twin and Virtual Commissioning are not only recommended but even required to facilitate:

✓ Higher levels of efficiency and performance.
✓ New engineering standpoints of the production lines.
✓ Safe way of innovation in automation.
✓ Safe environment for testing new functions or applications

More personalization requieres more digitalization.

Are you up to the challenge?

virtual commissioning

The 3 main principles of Virtual Commissioning

virtual commissioning

1. Digital Twin

Also known as a Digital Twin, this is the digital model of the line to be modelled. These virtual replicas are used to make simulations before they are created and implemented in the final product, as well as to collect data to predict how they will work.
It includes all mechanisms and actuators involved in the sensors of any physical quantity that extracts information from the line. It also refers to the product: from the individual components to the finished product and all the possible variants.

virtual commissioning

2. Offline programming of hardware

The programmable elements involved are usually mainly PLCs and Robots. This code is the one that will be debugged to ensure that it is free of errors and full of functionalities before the integration in plant during the final process.

 

virtual commissioning

3. Execution environment

This is the digital development environment that unifies all the physical programming and modelling platforms so that they can coexist and interact with each other. This platform has the capacity to interpret the offline programming in the native language of the hardware. Moreover, the capacity to act on the digital model to change the states of the actuators and elements with kinematics, simulating their real response.

Why trust RBX Programming?

1.

Proveedor integral pionero en Virtual Commissioning

2.

Soluciones llave en mano para clientes globales

3.

Customer driven solutions

4.

Rentabilidad y agilidad

5.

Transparencia y compromiso

1.

Pioneering end-to-end provider of virtual commissioning
✔ Pioneers in Virtual Commissioning.
✔ Integral provider: offline programming development capacity (PLCs and Robots), execution of Virtual Commissioning, and subsequent real commissioning.

2.

Turnkey solutions for global customers
✔ Development of turnkey projects, from the conceptual phase to commissioning.
✔ Capacity to undertake any type of project, anywhere in the world.

3.

Customer driven solutions
Capacity to answer the needs of the final customer:
✔ Capacity for Innovation and Development of solutions to reply the concretes requirements of the industry.
✔ Quick wins: we proactively detect possible mistakes and propose solutions before they become a problem.
✔ Knowing the customer: we adapt our work to the customer's needs.

4.

Cost-effectiveness and agility
✔Cost saving and shortening of start-up times, thanks to our expertise in Virtual Commissioning and agile, efficient and collaborative project management.

5.

Transparency and commitment
✔ Commitment of the entire organisation: from technical teams, to management.
✔ Transparency and reliability.

1.

Pioneering end-to-end provider of virtual commissioning

✓ Pioneers in Virtual Commissioning.
✓ Integral provider: offline programming development capacity (PLCs and Robots), execution of Virtual Commissioning, and subsequent real commissioning.

2.

Turnkey solutions for global customers

✓ Development of turnkey projects, from the conceptual phase to commissioning.
✓ Capacity to undertake any type of project, anywhere in the world.

3.

Customer driven solutions

Capacity to answer the needs of the final customer:
✓ Capacity for Innovation and Development of solutions to reply the concretes requirements of the industry.
✓ Quick wins: we proactively detect possible mistakes and propose solutions before they become a problem.
✓ Knowing the customer: we adapt our work to the customer's needs.

4.

Cost-effectiveness and agility

✓ Cost saving and shortening of start-up times, thanks to our expertise in Virtual Commissioning and agile, efficient and collaborative project management.

5.

transparency and commitment

✓ Commitment of the entire organisation: from technical teams, to management.
✓ Transparency and reliability.

Related services:

virtual commissioning

Robot programming

PLC Programming

electrical-engineering

Electrical Engineering

CONTACT US

Contact us and schedule a meeting to discuss your needs.