Virtual Commissioning
We build a digital twin of your cell, program and debug against it, and arrive on the plant floor with the software already validated. It's our core, and your biggest competitive edge.
Faster real commissioning: shorter on-site startups by validating control and mechanics before they meet.
Logic pre-validated before deployment
Production-ready at startup
Controls, robotics, safety and mechanics
The twin, running: every signal validated before install.
We run the real PLC and robot programs against a physical model of the cell. We catch collisions, bottlenecks and logic errors while fixing them is still cheap.
The virtual environment where your line gets validated.
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Virtual PLC
The real program running on PLCSIM Advanced or a soft-PLC.
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Hardware in the loop
A physical controller wired to the twin.
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Kinematic model
Mechanics, sensors and actuators with physics.
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Signal map
I/O and fieldbuses emulated end to end.
- [ Siemens Tecnomatix (digital twin) ]
- [ Process Simulate (simulation) ]
- [ ABB RobotStudio (robot simulation) ]
- [ Emulate3D (line simulation) ]
- [ ISG-virtuos (VC platform) ]
- [ WinMOD (soft-PLC) ]
- [ Siemens PLCSIM Advanced (virtual PLC) ]
What we deliver
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A digital twin of your cell
A physical and signal-level replica of your line, ready to run real PLC and robot code.
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Validated control logic
PLC and robot programs tested against the twin, free of integration errors.
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Verified safety
E-stops, guarded zones and muting checked before anything on the cell is energised.
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A startup without surprises
You reach the plant with cycle times and sequences already validated, plus ramp-up support.
How we apply VC across our projects:
- Phase 01
Digital twin
A physical and signal-level replica of the real cell.
- Phase 02
Offline programming
Robot and PLC ready before we set foot on the plant.
- Phase 03
Execution environment
Cycle-time and collision validation.
- Phase 04
On-site support
Remote fault diagnosis after startup.